SJGT-II Fruit Particle Mixing System 50000 kg/h

Fruit Particle Mixing System SJGT-II is an automatic online fruit particle addition and dynamic mixing solution designed for dairy, beverage, yogurt, fruit pulp, and liquid food production. It supports continuous processing from 1,000-50,000 kg/h, automatically dosing fruit granules, pulp, or puree into yogurt and other liquid bases with stable proportional control.

Built with synchronized dual-servo positive-displacement dosing, inline dynamic mixing, PLC/HMI control, CIP-ready sanitation, and optional Class 100 laminar flow protection, the SJGT-II helps manufacturers produce fruit yogurt, flavored beverages, structured dairy desserts, and premium liquid food products with consistent particle distribution and reliable hygiene.

Fruit Particle Mixing System Overview

The SJGT-II Fruit Particle Mixing System is engineered for real-time online addition of fruit particles into liquid products. It uses two servo-controlled rotor pumps to synchronize the fruit particle flow and liquid base flow according to the recipe ratio set on the HMI touchscreen.

The system can process fruit granules, pulp, puree, yogurt, dairy bases, beverage bases, and other liquid food materials. It supports a wide processing temperature range from 4°C to 85°C, making it suitable for cold-chain dairy production and hot-fill liquid food applications.

Technical Parameters

Technical Parameter	Specification
Model	SJGT-II
Production Capacity	1,000-50,000 kg/h
Compatible Materials	Fruit granules, pulp, puree, yogurt, dairy bases, and liquid beverage bases
Granule Size	Flexible inclusions: < 10 x 6 x 6 mm; semi-flexible inclusions: < 6 x 6 x 6 mm
Mixing Temperature	4-85°C
Mixing Uniformity	CV <= +/-5%
Operating Air Pressure	0.65 MPa
Power Supply	3 Phase + N + PE, 380V +/-10%, 50Hz
Maximum Power	4 kW
Overall Dimensions	2600 x 1300 x 3200 mm
Equipment Weight	800 kg

4 Core Advantages of the Fruit Particle Mixing System

1. Online Proportional Fruit Particle Addition

The SJGT-II automatically adds fruit granules, pulp, or puree into the liquid base during continuous production. The PLC control system synchronizes both material streams in real time to keep the target mixing ratio stable.

2. High-Uniformity Dynamic Mixing

The inline dynamic mixer distributes fruit particles evenly through yogurt, dairy bases, or beverage products. With mixing uniformity of CV <= +/-5%, the Fruit Particle Mixing System helps maintain consistent texture, appearance, and product quality from batch to batch.

3. Gentle Low-Shear Particle Protection

The system is designed to protect delicate fruit inclusions during mixing. Flexible particles up to 10 x 6 x 6 mm and semi-flexible particles up to 6 x 6 x 6 mm can be blended without excessive crushing or deformation.

4. Class 100 Clean Protection and CIP Cleaning

The SJGT-II can be equipped with a top-mounted Class 100 clean laminar flow hood to protect the dosing area with positive-pressure purified air. Its CIP-ready stainless steel pipeline and mixing chamber support automated sanitation between flavor changes or production shifts.

Applications

This Fruit Particle Mixing System is suitable for online particle dosing and dynamic mixing in dairy, beverage, fruit preparation, and liquid food production lines.

• Fruit yogurt and stirred yogurt production
• Flavored dairy beverages and structured dairy desserts
• Fruit pulp drinks, juice drinks, and beverage bases
• Rice milk, soy milk, and plant-based beverage products
• Liquid food products requiring visible particles or pulp addition

For downstream filling and packaging, this system can be paired with 100-1000ml liquid packing equipment to build an integrated liquid food production line.

Workflow

First, the fruit particle stream and liquid base stream enter the system through separate sanitary channels. The PLC reads the target recipe ratio and controls the two servo rotor pumps accordingly. Then both streams enter the inline dynamic mixer, where fruit particles are evenly distributed into the liquid base.

After mixing, the SJGT-II communicates with the downstream packaging machine through a signal interlock. When the packaging line sends a filling pulse, the system delivers freshly mixed product on demand, helping reduce holding time and maintain particle distribution before filling.

FAQ

What is the production capacity of the SJGT-II Fruit Particle Mixing System?

The SJGT-II supports continuous production from 1,000-50,000 kg/h, making it suitable for medium and large-scale dairy, beverage, and liquid food factories.

What fruit particle sizes can the system handle?

The system can handle flexible inclusions up to 10 x 6 x 6 mm and semi-flexible inclusions up to 6 x 6 x 6 mm, depending on product texture and formulation.

Will the mixer damage fruit pieces?

The dynamic mixer is designed for gentle, low-shear blending. It helps distribute fruit particles evenly while preserving particle shape, texture, and visual quality.

Can this system connect with packaging machines?

Yes. The SJGT-II can work as an upstream dosing and mixing unit. It can communicate with downstream VFFS machines, cup fillers, bottle fillers, or other packaging equipment through signal interlock control.

Does the system support hygienic cleaning?

Yes. The machine is designed with CIP automatic cleaning compatibility. Product-contact parts use sanitary stainless steel, and the system can be connected to a central CIP loop for automated flushing and sanitation.

To discuss production capacity, fruit particle size, mixing ratio, packaging line integration, or cleanroom configuration, please contact Saide Pack. You can also read more liquid packaging and processing guides in our packaging machinery blog.

For manufacturers evaluating hygienic food processing requirements, the FDA food safety resources provide helpful information about food safety, sanitation, and processing compliance.